It maybe called duct tape……

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Can you spot the three mistakes?

Number 1.

Odd, it maybe called duct tape but its not actually for ducting. Infact its for just about every conceivable situation that needs sticking together. Apollo 13 even used to make a repair to get home safely but not for ducting – but here it is being used for ducting. 

The problem…duct tape does not adequately seal the joints and has a short lifespan. Over a three-month period in 1998, Lawrence Berkeley National Laboratory (LBNL) researchers tested duct tape and 31 other sealants under accelerated laboratory conditions that mimicked long-term use in the home. They heated air to nearly 170 degrees and chilled it to below 55 degrees before blasting it through ducts. They baked ductwork at temperatures up to 187 degrees to simulate the oven-like conditions of a closed attic under a hot summer sun.

Of all the things they tested, only duct tape failed – and they reported it failed reliably and often quite catastrophically.

Eventually it will dry up and fall off.

Did You Know?

Proper duct sealing can reduce home heating and air-conditioning costs by $60 to $120 a year.

According to the Energy Performance of Buildings Group at LBNL, each year, U.S. residential duct leakage costs consumers $5 billion. This energy loss is equivalent to:

  • The annual oil production from the Arctic National Wildlife Refuge
  • The annual energy consumption of 13 million cars
  • The carbon dioxide uptake of 7 billion trees is needed to offset the global warming impacts of this energy waste.

    Number 2

    You may also spot in the picture above how certain elements of the venting system for the hood fan are not even attached – and that’s how we found them. Everything really does work better if they are air tight.

    Number 3

    An articulating 90 degree elbow made from glavanised steel may have been more appropriate in this situation……and the correct tape is a HVAC foil tape.

    The New Furnace Part II

    Just a quick update on the furnace project. We found (after quite an intrusive investigation) a complete lack of logic in the way the existing ducting was run. Some obvious ones were dampers completely closed (and no way to open them  – they were drywalled in) and some supply ducts terminated because of alterations upstairs leaving some rooms without heating completely. There’s no easy way to do it – so we pulled the basement apart to accomodate a new ducting plan. Whilst we were at it we decided to do some layout alterations to the basement suite – but that’s another story.

    The basement before

    basement kitchen before

    basement kitchen before

    and now the fun begins

    basement kitchen during

    basement kitchen during

    basement kitchen during

    there is no avoiding it, if you want to do it right just like Mike says ‘bring it all down’! This also allows us to eliminate all asbestos taping and insulation. We found that the basement was inadequately heated aswell and we found alot of supply vents located at ceiling level contradicting the basic rule of heating – hot air rises! During the assessment we were (well the funace/ducting subcontractors) vigilante to incorporate adequate return air.

    I’ll update you when all the ducting is in place.

    Time for a new furnace? Ya think?

    We called in our plumbing/heating/gas fitting self proclaimed god for our present renovation. Upon his expert inspection it came apparent that the furnace was original – 1941 vintage, and apparently back in those days the home owner could fit them. The furnace was probably running at 40% efficiency. Couple that with 3mm single pane windows and some poor insulation you’ve got yourself a hell of a hydro bill. We also brought in a ducting subcontractor and well to put it mildly he’s mystified. He’s going to have to spend some time figuring it all out, what is supply and what is cold air return by playing a radio at one end and hopefully hearing it at the other end. There could be a chance that in the present set up there isn’t enough cold air return points in the system. We’ll come back  to this post when we know more.


    She’s a big un eh?

    Removing a chimney

    Our present project is a 1941 house. We’re doing various reno’s around the house. We decided to remove the central brick chimney stack which vents the equally as old furnace (that’ll be another story). By doing this we can then utilise the space where the chimney stack once was on three floors. This space will be added to the upstairs bathroom, the family room on the main floor and into the kitchen in the basement suite. True to our form of being recyclers the bricks are being saved for a potential patio (they’re a solid terracotta brick). If we don’t use them somebody will and of course we’ll be posting them on here. For the removal we brought in a subcontractor as he also had the roofing skills to seal up the hole up top. (with matching T lock shingles  – which are incidentally discontinued in small orders) We were going to run the new flu up the existing route (using a ‘b’ section – a double walled flu pipe). We then later decided that we would fit a high efficiency furnace (even higher than normal – which equates to 90%) which is then vented out the side wall thus allowing us to completely utilise the void left by the chimney. The removal took a day.

    From the picture below you can see the exposed lath indicates how much we have regained in space in the family room and which also allows us to open up the doorway.


    Like wise below we can see the extra space we will take back in the upstairs bathroom and also a cupboard on the landing.


    …..and consequently in the basement (which is a tenanted suite) we can now take back the space next to the furnace where the chimney was.